MILLIMETER ARRAY

PROGRAM PLAN

DESIGN AND DEVELOPMENT VOLUME II



JANUARY 1998



ASSOCIATED UNIVERSITIES, INC.

NATIONAL RADIO ASTRONOMY OBSERVATORY




TABLE OF CONTENTS

I. INTRODUCTION

II. OVERVIEW OF THE MILLIMETER ARRAY DESIGN AND DEVELOPMENT PLAN

	2.1 Project Requirements 
	2.2 Science Requirements for the MMA Design and Development Phase 
	2.3 NSF Expectations for the MMA Design and Development Phase 
	2.4 NRAO Principles for the MMA Design and Development Phase 
	2.5 Project Goals 

III. ORGANIZATION OF THE MMA PROJECT

IV. INSTRUMENTATION DEVELOPMENT FOR THE MMA

	Table 4.1 Overview and Comparison of MMA Instrumentation Goals 
	4.1 Antenna 
	Table 4.2 Antenna Specifications 
	4.2 System 
	4.3 Receivers
	4.4 Local Oscillator 
	4.5 Correlator 
	4.6 Computing

V. IMPLICATIONS OF A REMOTE SITE FOR THE MMA: ROLE OF THE TEST INTERFEROMETER

VI. WORK BREAKDOWN STRUCTURE

	Table 6.1 D&D Gantt Chart 
	Table 6.2 Milestones and Deliverables by Task 
	Table 6.3 Milestones and Deliverables: Chronological 
	6.4 Personnel Projections 
	6.5 Budget 
	Table 6.4 Personnel Projections by Calendar Year 
	Table 6.5 Personnel Projections by Task: Calendar Year 1999 
	Table 6.6 MMA Design and Development: Total Cost (Restricted Use Only - MMA Personnel)

VII. DESIGN AND DEVELOPMENT IN THE MMA PROJECT CONTEXT

	7.1 Operations   
	7.2 Construction: Role of MMA Partnerships 
	Table 7.1 Project OverviewGantt Chart 

APPENDIX A ­ T. J. Cornwell, M. A. Holdaway, and J. M. Uson ­ "Radio Interferometric Imaging of Very Large Objects: Implications for Array Design"

APPENDIX B ­ AUI/NRAO Organization Chart (not yet available on www)

APPENDIX C ­ MMA Organization Chart (in PDF Format)

APPENDIX D ­ Millimeter Array Memos

APPENDIX E ­ MMA Memo 145: Antennas for the Millimeter Wave Array

APPENDIX F ­ MMA Memo 190: A System Design for the MMA

APPENDIX G ­ MMA Memo 151: Design of Planar Image Separating and Balanced Mixers

APPENDIX H ­ MMA Memo 166: The MMA Correlator

APPENDIX I ­ MMA Memo 164: MMA Computing Working Group Report




I. INTRODUCTION

The Millimeter Array is a revolutionary instrument, a direct result of the revolution in astronomy achieved in the twentieth century. While the present century will surely be remembered for the discovery that the universe was evolving from a discrete beginning, we have been slow to appreciate the corollary requirement that everything in the universe also must be evolving from its own beginning. This simple conclusion is now leading to a profound reassessment of the priorities for instruments necessary for astronomical research. Since cosmic sources evolve from matter that is cold to matter that is hot, if we hope to observe cosmic objects as they form, tools are needed to permit astronomers to see cold matter in the universe with the same clarity of detail that the Hubble Space Telescope, for example, allows us to see warm matter. The Millimeter Array is that tool.

The purpose of the Millimeter Array Program Plan, Design and Development Volume II, is to outline the steps to be taken to make the Millimeter Array a reality. The overall project is divided into three overlapping and interdependent stages: Design and Development, Construction, and Operations. This volume addresses the initial phase, a three-year design and development phase that leads to prototype hardware from which performance and cost parameters for the array may be assessed. It is the second synopsis of the Millimeter Array Design and Development Plan; the first was presented by Associated Universities, Inc., to the National Science Foundation at their request in September 1992. The present volume supplements and supersedes the former in all respects.

The Millimeter Array Design and Development Plan, outlined in the sections below, includes a description of the requirements for the design and prototyping activities and the manner in which the tasks defined to meet these requirements will be carried out. A complete work breakdown structure along with staffing and budgetary tables is included. Finally, a skeleton outline is given so as to place the design and development activities in the larger context of the entire MMA project.

II. OVERVIEW OF THE MILLIMETER ARRAY

DESIGN AND DEVELOPMENT PLAN

2.1 Project Requirements

The requirements for the Millimeter Array (MMA) Design and Development (D&D) phase have come from the astronomers who wish to optimize the MMA for their scientific research, within the stewardship of the National Science Foundation (NSF) which has the ultimate responsibility for the project, as organized by the National Radio Astronomy Observatory (NRAO) in its role as a National Observatory charged with fostering radio astronomy in the United States. There is universal agreement on the central requirement for the MMA, namely:

The Millimeter Array will provide sensitive, high-precision astronomical imaging at sub-arcsecond, 01, resolution at millimeter and submillimeter wavelengths.

2.2 Science Requirements for the MMA Design and Development Phase

The scientific requirements for the MMA have been established and revised through a series of MMA science workshops held from 1985 to 1995. The proceedings of these workshops are published and have been made available in electronic form on the World Wide Web. In the MMA astronomers are seeking an instrument that will allow them to make spectroscopic images of the gas, and continuum images of the dust, in normal galaxies such as the Milky Way very early in the history of the universe. They want to observe the details of the formation of individual stars throughout the Galaxy. They want to measure the isotopic composition of the ejecta from giant stars that are progressively shedding nearly all their mass in the final throes of stellar evolution. And they want to observe energetic events on the Sun, to establish the chemical composition of comets, monitor volcanic outbursts on Io, and assess the abundance of icy asteroids beyond the orbits of Jupiter and Neptune. These representative observational programs, and many others that could be mentioned, lead to three principal requirements for the MMA:

These requirements lead to some clear specifications for the MMA. In particular, a large number of antennas is needed to give the good Fourier (uv-plane) coverage that produces precision synthesis imaging; the antenna array must be have a physical extent of approximately 3 km to achieve 01 at one its prime millimeter frequencies, 230 GHz; and the antennas must be transportable to achieve precision imaging on all spatial scales up to 01. However, these same considerations lead to some practical consequences that define the work to be done in the MMA D&D phase. For example, the angular size of objects astronomers wish to image--forming groups of galaxies, interacting galaxies, regions of star formation--may be smaller than approximately 3 arcseconds or they may be as large as 3 arcminutes. If astronomers want to make an image of an object as large as 3', and they want that object to fit in the primary beam of the individual antennas, then the diameter of the antenna can be no more than about 1000 times the wavelength at which the observations are made. For observations done at 1 mm wavelength this means the individual antennas making up the array should have a diameter of less than one meter. An enormous number of such small antennas are needed to get enough collecting area to realize much sensitivity: 150 such antennas is needed just to achieve the same collecting area as the present NRAO 12 Meter Telescope. The cost of equipping such an array with cryogenic receivers, and of cross-correlating the data, makes such a solution impractical.

In order to preserve the scientific capability to image large objects, and satisfy the practical requirement that the antennas be of diameter large enough that a reasonable number of them will provide the needed sensitivity, means that the array must be capable of producing not just precision images, but precision mosaic images. Making such images requires observing with multiple, precision antenna pointings. In a seminal work Cornwell, Holdaway, and Uson (included here as Appendix A) showed that this can indeed be done if the deviation from perfection of the antenna figure is no more than three percent of the observing wavelength and if the pointing error of the antennas does not exceed five percent of the primary beamwidth. These severe technical requirements, deriving from a science requirement, are the engineering specifications for the antennas. Meeting such specifications in the antenna design is a major task to be accomplished in the MMA D&D program.

The need for sensitivity sufficient for the study of faint objects with the MMA implies a requirement for (1) development of broadband, quantum-limited receivers; (2) design of antennas of very low blockage so that the warm spillover is minimized; and (3) choice of a site for the array where the background emission and absorption from atmospheric water is minimal. The first two points are the focus of the D&D instrumentation development described below. The site issue is resolved by noting that since atmospheric water vapor is concentrated low in the Earth's atmosphere, the necessary site for the MMA is at high elevation. Two site options have been studied: Mauna Kea at 12,500 feet above sea level and Llano de Chajnantor in the Chilean Altiplano at 16,500 feet elevation.

The combination of requirements for a high-tech instrument to be located in a remote site means that great care must be taken in the design of the array. The MMA instrumentation will need to be reliable to minimize the failure rate and modular so that it can easily be removed when necessary for repair at a laboratory located at a lower altitude. Together, these considerations mean that the MMA design requires attention to maintenance issues. The three-year MMA Design and Development program is structured to make this possible.

The final astronomical requirement for the MMA to be addressed in the MMA D&D phase concerns ease of scientific access. Recognizing that the MMA will be extremely fast--images of small fields can be done in minutes--and suitable for a wide range of scientific investigation, astronomers seek to receive images as one of the data products from the array. This goal should not remove the ability of the sophisticated synthesis astronomer to refine his or her image through subsequent processing, but it should allow non-expert astronomers to use the instrument easily and effectively. It involves development of instrumentation and software not presently part of operating radio synthesis instruments. Fortunately, some of the ideas that will go into this task for the MMA can be tried and refined on existing instruments; that is the thrust of the MMA D&D effort in the area of data processing.

2.3 NSF Expectations for the MMA Design and Development Phase

Structure of the MMA project as three overlapping phases--Design and Development, Construction, and Operations--is a construct suggested by the NSF Astronomy Advisory Committee in 1992. It recognized that paper studies alone are not sufficient and prototyping must accompany design. With built prototypes one can realistically assess the cost and performance of the array to be constructed. The fact that a synthesis array such as the MMA is composed of multiple copies and variations of fundamental pieces means that with the construction of a few prototypes one can forecast the as-built cost and performance of the complete instrument with considerable confidence. This is a prudent approach for a synthesis telescope project.

The deliverables to the NSF of the MMA D&D program are these:

a firm, auditable, cost estimate for construction of the MMA based on instrumentation and software prototypes;

The requirement for partnership in the MMA speaks to issues that transcend the task of designing and prototyping a forefront scientific instrument. Nevertheless, the interests shown in the MMA by potential partners have the potential to enhance the scientific capabilities of the instrument significantly and, as such, this requirement may be both beneficial and achievable.

2.4 NRAO Principles for the MMA Design and Development Phase

An instrument as capable as the Millimeter Array will have a profound effect on astronomical research in the U.S. and it will have a profound effect on the NRAO. A major goal of the MMA D&D phase is to develop an organization for the project such that the MMA enhances all of the research infrastructure of radio astronomy in the U.S. To this end two specific principles have been established:

2.5 Project Goals

The MMA D&D project requirements outlined above result in the following goals for this initial three-year phase of the project:

III. ORGANIZATION OF THE MMA PROJECT

The Millimeter Array project is an integral part of the NRAO, organized as a construction project of the Observatory under the supervision of the NRAO Director and the management oversight of Associated Universities, Inc. The relationships are shown on the organization chart, Appendix B.

An unfortunate effect of separating the MMA project into an initial three-year Design and Development Phase to be followed, pending approval, by a six-year construction phase, is to limit the opportunity to gather the entire MMA team at one place early in the project. The uncertainty associated with the long-term prospect for the project beyond the first three years implies that staff may need to relocate for a period of less than three years only to be faced with the prospect of again moving should the construction phase of the MMA be delayed or canceled. The only practical alternative, adopted for the MMA D&D phase, is to make use of the people involved in the development and prototyping activities at the locations where they are currently employed. Development of the SIS mixer devices, the transistor (HFET) amplifiers and design of the correlator will be done at the NRAO Central Development Laboratory in Charlottesville, Virginia; the prototype receiver system (cryogenic dewar, refrigerator and control instrumentation) and the antenna design will be done at the NRAO facilities in Tucson, Arizona; the array software development, IF transmission system, operational planning, and system integration on the test interferometer will be done at the NRAO in Socorro, New Mexico. The organizational challenge to the management of the D&D program is coordination of the efforts of these geographically separate groups. Management of the NRAO as a whole involves these same challenges, the issue for the MMA is not unique.

The MMA D&D tasks will be conducted by a full-time staff assigned to the project. These people will be NRAO employees. The major D&D tasks will be managed by Project Division Heads whose responsibility it is to organize the efforts of the staff assigned to the task. Each major task will have a Working Group, a committee of experts made up of individuals at the NRAO, assigned to the MMA project, and individuals among the university groups who can advise and guide MMA work being done at the NRAO. There are four such joint NRAO-university working groups that meet at regular intervals:

In addition, there are two others: a site testing group made up wholly of NRAO/MMA staff, and a science working group, comprised wholly of university-based astronomers whose purpose it is to advise the MMA Project Scientist. Written reports are kept for all six Working Group meetings and these reports, together with the relevant ancillary information, are posted to the WWW so as to be available to all those interested in progress of the MMA project.

The organization chart for the MMA project, illustrating the activities to which the working groups contribute, is given in Appendix C. An important part of that organization is the Millimeter Array Development Consortium (MDC). The MDC is a collaboration between the NRAO and the university groups that operate millimeter arrays in the U.S., namely, the Caltech Owens Valley Radio Observatory (OVRO) and the Berkeley-Illinois-Maryland Association (BIMA). By means of participation in the MDC Executive Steering Committee, OVRO and BIMA are fully involved in the decision making process for the MMA development.

From its very inception, the Millimeter Array has been a collaboration between the NRAO and the U.S. astronomical community. The ideas that form the backbone of the instrument definition are contributed by interested individuals in the form of MMA Memos. The memo series provides a forum for considered analysis of the issues facing a project of the magnitude and importance of the MMA; it provides a permanent record of the views and analysis that have gone into the definition of the MMA. More than 100 people have participated as authors of the series of MMA memos that now spans the past sixteen years of MMA development. The MMA memo series is accessible via the WWW (http://www.mma.nrao.edu /memos/memolist). Appendix D is a summary of the titles and authors of the MMA Memos. It is an important and effective means of maintaining communication about MMA planning with the community of interested U.S. astronomers.

IV. INSTRUMENTATION DEVELOPMENT FOR THE MMA

The instrumentation sought by astronomers for the MMA extends significantly the capabilities available at present from instrumentation on existing millimeter-wave synthesis arrays. To achieve the MMA specifications in some instances will require an escalation of design techniques presently in use; in others it will require a wholly new design approach. In either case, the opportunity provided by the MMA D&D phase will permit the design approach adopted to be verified for each of the major MMA instrumentation tasks.

A condensed overview of the MMA instrumentation design goals as presently planned compared to the current state-of-the-art on operational arrays (OVRO, BIMA, the Nobeyama Radio Observatory (NRO) array, and the Institut Radio Astronomie Millimetrique (IRAM) array) is given in Table 4.1 below.

TABLE 4.1 OVERVIEW AND COMPARISON OF MMA INSTRUMENTATION GOALS

MMA

Spec

Capabilities of Currently

Operating Arrays

ANTENNAS
RSS Surface Accuracy < 25 microns 30-80 microns
Pointing Precision 08 > 3"
Fast Switching Cycle < 10s No Capability
Total Power Observing Yes No Capability
RECEIVERS
28-45 GHz HFET Yes Special Purpose only
67-95 GHz HFET Yes No Capability
91-119 GHz SIS or HFET Yes Yes
125-163 GHz SIS Yes NRO only
163-211 GHz SIS Yes No capability
211-275 GHz SIS Yes Yes
275-370 GHz SIS Yes No capability
385-500 GHz SIS Yes No capability
602-720 GHz SIS Yes No capability
787-950 GHz SIS Planned No capability
SIS Balanced Mixers Yes No
SIS Image Separating Yes No
SIS Integrated with IF Yes No
Dual Polarization Yes No
IF Bandwidth 2 x 8 GHz 2 x 1 GHz


A brief description of the principal challenges for development of the MMA instrumentation in the areas of antennas, system, receivers, correlator, and computing is given below; these comments are amplified by material referenced in the Appendices to this volume.

4.1 Antenna

The antennas are the single most costly part of the MMA, the most visible, and the most likely to have the longest life in service. The scientific requirement that the MMA have good mosaicking capability has a strong effect on the antenna design: it means that the antennas have to point exceptionally well and that the sidelobe response cannot vary appreciably with time or antenna orientation. Because the array needs to be reconfigurable, the antennas must be transportable and this in turn means that they cannot be secured in an enclosure; they must be in the open air and meet their performance specifications fully exposed to the environment (e.g. sun and wind). Moreover, the MMA will be built at a high altitude, remote site. This implies that the antennas should be designed for low maintenance and long component life.

The MMA antenna specifications are described in detail in MMA Memo 145, included here as Appendix E. Table 4.2 shows a concise summary of the specifications.

TABLE 4.2 ANTENNA SPECIFICATIONS

Frequency Range 30 to 950 GHz
Surface Accuracy < 25 micrometers RMS
Pointing Accuracy < 08 RMS 50% of the time

< 25 RMS 75% of the time

Phase Stability < 10 micrometers RMS 25% of the time

< 22 micrometers RMS 50% of the time

< 56 micrometers RMS 75% of the time

Dynamical Performance Switch 1.5 degrees within 1 second of timeSubreflector Nutation3 beamwidths at 86 GHzClose Packing< 1.3 times the antenna diameterPhysical DesignSimple and durable.


The antennas proposed for the MMA in 1990 were conceived of as being 8 m in diameter. The fiducial design was for a passive antenna, one with no active elements working to adjust the antenna shape or pointing. The possibility of securing partnership in the MMA with the Europeans or the Japanese, as described in Section VII, has served to focus MMA antenna design studies on a larger, 10 m diameter, design that would achieve the scientific goals of the MMA and the complementary goals of the Europeans and/or Japanese. Such a change provides a foundation for a partnership and yet allows a stand-alone MMA to be built of 36 such antennas, should these particular partnership initiatives fail.

The MMA antennas will be built under contract. In the MMA Design and Development plan, a contract will be let for an initial prototype antenna, with an option for a second antenna. This will be a design/build to performance contract. Although the ability of the design to meet the specifications will be the responsibility of the contractor, the MMA antenna group will engineer a concept design that they believe meets the MMA specs; that design will be given to all contractors interested in bidding on the antenna contract. At their discretion, they may use and modify that design or not. In either case, having the in-house design will give the MMA antenna engineers a tool with which to compare and assess the contractor's design. After the design is accepted, the MMA engineering team will monitor the progress of the contractor's fabrication efforts and they will be in a position to evaluate the desirability of making specific engineering refinements prior to contracting for the production suite of MMA antennas. The antenna design and all the drawings done by the contractor will become the property of AUI.

The production quantity of MMA antennas will be bid separately from the prototyping work on the initial one or two antennas. Quantity antenna procurement will be done in the construction phase of the MMA. The production procurement will be a build-to-print contract, not a build-to-spec contract. The purpose of the antenna prototyping in the D&D phase is precisely to allow us to assess the as-built design in sufficient detail that we can be confident that there is little risk associated with a build-to-print quantity antenna procurement. Such an approach will enlarge the pool of contractors interested in bidding on the MMA antenna contract and capable of performing the work satisfactorily. We anticipate a substantial cost saving will be realized by this approach and the competition it will foster.

4.2 System

The electronics system for a large synthesis array such as the MMA is complex, with the signals received by the antennas undergoing numerous frequency conversions using local oscillators with precisely controlled phases. The current concept for the MMA system design is given in MMA Memo 190, included here as Appendix F. The principal parts of the electronics system are receivers, local oscillator, wide bandwidth transmission system, and correlator. Some of these sub-systems are discussed in more detail below. The detailed design of this system is an important task for the design and development phase of the project.

Some of the major technical challenges for the overall system design are the maintenance of phase stability adequate for the highest observing frequency in the various signal paths and provision of an accurate total power measurement capability. The remote location of the MMA requires that the system be designed for easy operation and maintenance, implying a monitoring system adequate for off-site fault diagnosis and the packaging of all electronics in easily replaceable modules.

4.3 Receivers

The receiver plan for the MMA envisions use of transistor amplifiers, HFETs (heterostructure field effect transistor) for the frequency bands near 30 and 90 GHz, and use of SIS mixers at higher frequencies. For the 2.6 mm band that includes the CO(J=1-0) transition at 115 GHz a choice between HFET and SIS will be made based on the performance figures demonstrated by the prototype HFET amplifier in this band.

HFET amplifiers at 30 and 90 GHz with performance specifications similar to those of the MMA are being fabricated now at the NRAO Central Development Laboratory (CDL) for use on the Very Large Array (VLA), the Very Long Baseline Array (VLBA), and for the NASA Microwave Anisotropy Probe (MAP) spacecraft. Little work is necessary to refine these designs for the specific needs of the MMA.

SIS Mixers for use on the NRAO 12 Meter Telescope at frequencies from 70 to 300 GHz are also produced as needed at the CDL. However, because the sites under consideration for the MMA are so dry with such little emission from atmospheric water vapor, there are significant gains in sensitivity to be realized if it is possible to provide the MMA with truly quantum-limited SIS mixer receivers. Presently the best SIS receivers have noise temperatures in the range two to four times the photon temperature, hf/k. This receiver noise contribution can be exceeded by emission from atmospheric water vapor in the unwanted (image) sideband and it can be degraded by noise from the local oscillator. The MMA goal is to minimize both these effects through the use of balanced, image-separating SIS mixers.

While most SIS mixer receivers respond to both upper and lower sidebands, few astronomical observations require this capability; most observations seek to employ one sideband or the other. Nevertheless, for a double sideband system the unwanted response of the image sideband adds atmospheric emission to the system temperature increasing the observing time required to reach a given sensitivity. The approach to be taken in design of the MMA SIS mixers is to use microfabricated LO or IF quadrature hybrids to combine the signal from a pair of mixers and in and out of phase so as to separate the sidebands. The approach to be taken is outlined in Appendix G.

Local oscillator power is usually coupled into a SIS mixer using a directional coupler or beam splitter. If the signal path loss through the LO coupler is to be kept small, the LO loss will be large, typically 15-20 dB. In addition to wasting LO power, noise from the LO source in the signal and image bands is coupled into the mixer. A balanced mixer minimizes both these effects. It has a separate LO port for efficient coupling to a pair of mixers so that the LO power is reduced relative to the single-ended mixer. Sideband noise is also reduced by phase and amplitude balance through the mixer. See Appendix G.

In the MMA Design and Development program a balanced, image-separating SIS mixer will be developed at 230 GHz. The device will be integrated with an HFET IF amplifier for broadband performance. The goal of the work is to demonstrate both that the design approach is sound and to produce an SIS design that can be scaled to all the MMA frequencies at which SIS mixer receivers will be used. The 230 GHz SIS mixer will be incorporated in the prototype receiver that will go on Antenna #1 in June 2001.

4.4 Local Oscillator

The MMA Design and Development plan provides support to parallel efforts for development of the local oscillator system: a conventional microwave source multiplied by varactor diodes will be designed and built for the 230 GHz band of the prototype receiver and, simultaneously, a photonic system will be built. The photonic approach offers, potentially, greater simplicity and reliability at lower cost but it will require substantial development effort if it is to be adopted for the MMA.

The conventional LO development planned in the MMA D&D phase will be done in three phases. First, several 100 GHz phase-locked LO chains will be built and evaluated on the basis of available power, as well as on phase and amplitude noise. Second, the optimum design will be adapted for the specific MMA needs (capable of appropriate fringe rotation, tuning range). The third phase will involve extending the 100 GHz system to 230 GHz through the use of a fixed-tuned, planar varactor frequency multiplier. Fiducial designs for higher frequency bands will follow.

The photonic LO will involve phase-locking the difference frequency of two solid-state lasers operating near 1550 nanometers. As applied to the MMA, the pair of laser signals would be sent along a single fiber (for each antenna) from a central building to the antennas. There the signals would be put into a photomixer with the difference frequency becoming the receiver local oscillator. A contract is in place with UCLA for development of a velocity-matched traveling-wave photodetector for the WR-10 waveguide band (75-110 GHz). When this is delivered the complete photonic local oscillator will be assembled and compared with the conventional LO for noise and stability. One of the two approaches will be adopted for the MMA and developed further.

4.5 Correlator

The plans for the MMA correlator development begin with the design and fabrication of an early-generation correlator that can be used with the test interferometer to evaluate the first antenna prototypes and to assess the performance of the initial prototype instrumentation. This is a single baseline cross-correlator, with spectroscopic capability, built around the chip developed for the spectrometer on the Green Bank Telescope.

Design of the MMA correlator itself will begin immediately but it is a much longer term effort. The plan calls for it to be built in a modular form such that it can be delivered one-quarter at a time. This staged delivery not only permits early analysis and debugging of the correlator in an operational setting but it also provides for a realistic appraisal of the controlling software and for an opportunity to use early subsets of the correlator to support interim operations of the array as it is assembled. The basic specifications for the correlator are that it will support:

The correlator planning is outlined in MMA Memo 166, included here as Appendix H.

4.6 Computing

Specification of the appropriate computing environment for the MMA needs to combine the needs of controlling the instrumentation in real time with the needs of people and hardware to monitor the performance of those instruments and with the needs of the astronomer to interpret quickly the scientific product of the observations. Fortunately, there is an enormous amount of experience at the NRAO and in the community that may be brought to bear on the MMA computing task. The MMA D&D planning emphasizes the need to recruit that expertise.

Appendix I, MMA Memo 164, is a report of the MMA Computing Working Group. It lays out the high level requirements for the computing task. Especially important among the conclusions in this report are these:

Both of these requirements demand that the software supporting the MMA have more information available to it than is presently the case with operating radio synthesis arrays. This imposes a burden on the MMA hardware designs in many areas; it also means that the computing system must be capable of evolving as techniques that are useful to the astronomer/users are developed.

In the D&D program the opportunity will be taken to experiment with software tools, techniques, and interfaces on existing arrays through the Millimeter Array Development Consortium (MDC) collaboration, while at the same time sticking to the delivery schedule needed for software for support of early testing at the test interferometer.

V. IMPLICATIONS OF A REMOTE SITE FOR THE MMA: ROLE OF THE TEST INTERFEROMETER

Regardless of whether the MMA is located on Mauna Kea or on the Chilean Altiplano, construction of the array will involve trans-oceanic shipment of materials. As long as such materials can be packaged in standard ocean shipping containers the shipping cost is determined by the number of containers shipped: the cost is all in the loading and unloading. Given this, one may consider either to accumulate and ship construction materials for assembly of the instrument on-site, or alternatively, to fabricate and test large sub-assemblies in the continental U.S. and ship them as modular units. The latter approach is preferable because it permits high-level MMA staff to assemble and test MMA instrumentation in existing NRAO laboratories where the staff are currently located; there is no expense associated with relocating staff with sophisticated technical skills to a remote location for instrument assembly. Ideally, the work on-site can be reduced to that of connecting major sub-systems and testing.

Taking one step back from construction and considering this same issue for the development phase of the project one reaches the identical conclusion. Namely, the process of verifying the performance of prototype instrumentation for the MMA is best done by the designers of that instrumentation in a controlled, but realistic, environment whenever possible. The MMA D&D plan envisions the construction of a test interferometer comprised of two prototype MMA antennas, located at the VLA site and used to mount and test all the prototype instrumentation and software built during the D&D phase. This provides both a comprehensive system test for the MMA prototype assembly and it provides a test facility for the evaluation of successive iterations of hardware and software developments. Once performance and system compatibility is established on the test interferometer for each representative piece of MMA instrumentation one can build production quantities of that device and ship it directly to the array site confident that it will integrate smoothly into the overall array assembly on-site. The test interferometer will also be used for the initial training of the MMA operational staff.

At the conclusion of the three-year MMA D&D phase the prototype antenna and representative prototypes of all the MMA radiometric instrumentation will be complete and delivered to the VLA site. Specifically, the following deliverables, that are the product of the D&D effort, will be present on 1 June 2001 at the test interferometer:

Antennas The first prototype, designed and built under contract by an antenna fabricator. An option for the second prototype antenna will have been exercised and funded from the MMA construction phase of the project.
Receivers Prototype MMA cryogenic dewar and compressor. Three frequency inserts, at 30, 90, and 230 GHz. The initial 230 GHz SIS receiver is the prototype, balanced, image-separating mixer integrated with the broadband HFET IF amplifier. The design is scalable to the other MMA frequencies.
LO Low frequency Gunn; multiplied by prototype broadband planar varactor diodes for 230 GHz.
IF Lowest 1 GHz of the MMA 4-12 GHz system.

Baseband converters are MMA design.

Fiber optic transmitters/receivers are MMA design.

Correlator Single baseline with 1 GHz bandwidth in each of two polarizations.

Spectroscopic capability.

Built around existing GBT chip, not final MMA.

Holography back-end.

M/C Software Monitor and Control bus is MMA prototype.

Single antenna and interferometer control.

Rudimentary operator interface.

Rudimentary astronomer interface.

Mapping program for testing purposes.

Fast-switch positioning capability.



The next phases of the project, construction and operations, will begin with the detailed evaluation of the prototype hardware using the test interferometer (the first two prototype antennas) to be followed by design refinements and ultimately production fabrication of assemblies to be shipped directly to the array site.

The specific tests to be done with the prototype interferometer in the first 6-12 months of its operation in the construction phase of the MMA project include:

VI. WORK BREAKDOWN STRUCTURE

The tasks to be accomplished in the MMA Design and Development phase are enumerated on the D&D Gantt Chart, Table 6.1. This outlines the general steps to be taken in each of the MMA development areas, a time estimate for each and the personnel resources needed to address the tasks. The MMA D&D program is done to prepare for MMA construction and as such the deliverables are designs, decisions, and prototypes, not production quantities of any of the array hardware. In the final year of the program, approximately June 2000 to June 2001, many of the D&D tasks will have been completed and their outputs delivered to the appropriate site for testing or incorporation in larger parts of the prototype hardware. The staff involved with such completed tasks will, at that time, be transferred either to the construction phase of the MMA which is anticipated to begin in FY2001 (October of 2000) or to the operations phase of the project which should begin in 2001.

Tables 6.2 and 6.3 present a summary of the Milestones and Deliverables of the project as abstracted from the Gantt Chart so that they may be easily reviewed either by task (Table 6.2) or by date (Table 6.3). Tables 6.4 and 6.5 summarize the personnel assignments by skill and task respectively.

Table 6.6 is an illustration of the breakdown of expenditures planned in support of the Design and Development work. The total cost for the three-year Design and Development program given here, $26.0M in current dollars, is only incrementally larger than the $22.3M cost estimated for the 1992 D&D plan, also in current dollars (see Volume I). An annual inflation of 2.6 percent will wholly account for this increase over the intervening six years.

TABLE 6.1 D&D GANTT CHART

This file in PDF Format Only - Design and Development Gantt Chart (January 28, 1998).



TABLE 6.2 MILESTONES AND DELIVERABLES BY TASK

ADMINISTRATION
Deliver Initial MMA Cost Estimate June 1998
Deliver Midterm MMA Cost Estimate June 1999
Deliver Final MMA Cost Estimate June 2001
SITE
Site Recommendation June 1998
Signed Array Site Use Permission Dec 1999
Configuration Review Mar 2000
Signed Support Facility Use Permission Dec 1999
ANTENNA
Preliminary Design Review July 1998
Critical Design Review Jan 1999
Bid Prototype Antenna (#1+option #2) June 1999
Receive Bid Response Sept 1999
Sign Antenna Contract Jan 2000
Issue Transporter RFF Sept 2000
Exercise Option Ant #2 Oct 2000
Receive Transporter Bids Nov 2000
Sign Transporter Contract Jan 2001
Deliver/Accept Ant #1 June 2001
Receive/Accept Transporter June 2001
SIS MIXER
Preliminary Design Review Jan 2000
Deliver Proto 230 GHz Apr 2000
Critical Design Review Jan 2001
Deliver MMA 230 GHz Apr 2001
HFET AMPLIFIER
Procure HFET Wafer Jan 1999
Deliver 30 GHz Jan 1999
Deliver 90 GHz Sept 1999
LOCAL OSCILLATOR
Preliminary Design Review: Conventional Sept 1998
Demo 230 GHz Doubler Dec 1998
Preliminary Design Review: Photonic Jan 1999
Critical Design Review: Conventional June 1999
Breadboard PLL Demonstration Sept 1999
Receive 3 mm Photodetector Sept 1999
230 GHz LO Demonstration Dec 1999
Deliver LO to Tucson Mar 2000
Critical Design Review Photonic: Decision June 2000
RECEIVER SYSTEM
Receiver Package Preliminary Review Apr 1999
Receiver Package Critical Review Jan 2001
Deliver Prototype Receiver Jun 2001
Deliver Holography System June 2001
CORRELATOR
PDR Correlator Design Jan 1999
Deliver Test Correlator Jan 2000
CDR Correlator Design July 2000
SIGNAL TRANSMISSION
Preliminary Design Review Oct 1998
Critical Design Review June 1999
COMPUTING
PDR: Test Correlator Interface Mar 1999
PDR: Single Dish System Mar 1999
CDR: Test Correlator Interface June 1999
Deliver Test Correlator Interface Jan 2000
PDR: Computing System June 2000
CDR: Single Dish System June 2000
CDR: Computing System Jan 2001
Deliver Single Dish System Jan 2001
SYSTEM INTEGRATION AND TEST
Project Book Version 1 June 1998
Project Preliminary Review July 1998
Project Book Version 2 June 2000
Project Critical Review Jan 2001
Test Interferometer Site Complete June 2001


TABLE 6.3 MILESTONES AND DELIVERABLES: CHRONOLOGICAL

CALENDAR YEAR 1998
June Deliver Initial MMA Cost Estimate
Site Recommendation
Project Book Version 1
July PDR: Antenna Design
Project Preliminary Review
September PDR: Conventional LO
October PDR: Signal Transmission System
December 230 GHz LO Doubler Demonstration
CALENDAR YEAR 1999
January CDR: Antenna Design
Procure HFET Wafer
Deliver 30 GHz Amplifier
PDR: Photonic LO Design
PDR: Correlator Design
April Receiver Package Preliminary Review
March PDR: Test Correlator Interface
PDR: Single Dish Software System
June Deliver Midterm MMA Cost Estimate
Bid Prototype Antenna (#1+option #2)
CDR: Conventional LO Design
CDR: Signal Transmission System Design
CDR: Test Correlator Interface
September Receive Antenna Bid Response
Deliver 90 GHz HFET Amplifier
Demonstrate Breadboard PLL
Receive 3mm Photodetector
December Signed Array Site Use Permission
Signed Ops Facility Site Use Permission
230 GHz Conventional LO Demonstration
CALENDAR YEAR 2000
January Sign Antenna Contract Ant #1
PDR: SIS Mixer Design
Deliver Test Correlator
Deliver Test Correlator Interface
March Deliver Completed LO to Tucson
Configuration Review
April Deliver Proto 230 GHz
June CDR: Photonic LO, Decision to Continue
PDR: Computing System Design
CDR: Single Dish Computing System
Project Book Version 2
July CDR: Correlator Design
September Issue Transporter RFP
October Exercise Option on Antenna #2
November Receive Transporter Bids
CALENDAR YEAR 2001
January CDR: SIS Mixer Design
CDR: Receiver Package
CDR: Computing System
Deliver Single Dish Computing System
Project Critical Review
Sign Transporter Contract
April Deliver MMA 230 GHz SIS Mixer
June Deliver Final MMA Cost Estimate
Receive/Accept Antenna #1
Deliver Prototype Receiver to VLA Site
Deliver Holography System to VLA Site
Test Interferometer Site Complete
Receive/Accept Transporter


6.4 Personnel Projections

The personnel required to carry out the tasks of the MMA Design and Development program and those needed to prepare for the construction phase of the project are summarized in the tables below. Table 6.4 presents the distribution of staff by calendar year. These are numbers of full-time employees, to be distinguished from years-worked for 1998 where the project begins in June, and for 2001 where the D&D phase is completed in June. Table 6.5 shows the distribution of staff by task for 1999 where the project is fully staffed and the project extends for the entire calendar year. The personnel allocation for other years is essentially identical to that in 1999; in the final year personnel will begin to be transferred to construction or operations.

The MDC university-based people working on the project are among those included in this table.

The MMA D&D personnel projection given here, approximately fifty full-time employees, is identical to the number of employees projected as being needed in the MMA D&D plan, Volume I, as presented to the NSF in 1992. The distribution of skills required, and the task assignments, is also little changed from the 1992 plan. The goals of the plan as presented here are, however, much refined over the plan as given in Volume I.

6.5 Budget

The budget plan for the MMA Design and Development project is shown in Table 6.6. Entries are in dollars of the year of expenditure (current dollars). Personnel cost estimates are consistent with the personnel plan presented in Section 6.4 above. Cost estimates for all of the electronic sub-systems have been made by NRAO engineers experienced in building equipment similar to that needed for the MMA These tasks together account for approximately 75 percent of the expense of the D&D program. The current allocation for contingency is low but is considered acceptable because of the small fraction (approximately 25 percent of the total budget) of the development work being done as contracts to commercial companies. The cost of the major contract, the antenna design and first element construction, has been estimated from budgetary figures provided at our request by three companies experienced in millimeter wavelength design and construction.

TABLE 6.4 PERSONNEL PROJECTIONS BY CALENDAR YEAR

1998 1999 2000 2001
Scientist (S) 5.75 6.00 6.75 5.75
Engineer (E) 23.50 24.75 23.25 23.25
Programmer (P) 5.50 5.75 5.75 7.25
Technician (T) 11.00 12.00 12.5 12.00
Machinist (M) 1.00 2.00 2.00 2.00
Administrative/Other (A) 3.50 3.75 3.75 3.75


TABLE 6.5 PERSONNEL PROJECTIONS BY TASK: CALENDAR YEAR 1999


S E P T M A Total
Administration 3.75 .50 3.50 7.75
Array Site 1.75 0.75 1.25 0.25 4.00
Antenna Development 3.00 1.00 4.00
SIS Mixer 5.00 3.00 1.00 9.00
HFET Amplifier 1.00 1.00 2.00
LO: Conventional 1.00 1.00 2.00
LO: Photonic 1.50 1.00 2.50
Receiver Systems 3.0 2.00 1.00 6.00
Correlator 4.0 1.00 5.00
Signal Transmission 4.0 0.50 4.50
Computing 5.00 5.00
System Integration 0.50 1.50 0.25 0.25 2.50
TOTAL 6.00 24.75 5.75 12.00 2.00 3.75 54.25


TABLE 6.6 MMA DESIGN AND DEVELOPMENT: TOTAL COST

(Restricted to Project Use Only)




VII. DESIGN AND DEVELOPMENT IN THE MMA PROJECT CONTEXT

7.1 Operations

At the conclusion of the Design and Development phase the prototype antenna will be delivered and accepted at the VLA where MMA system testing will be done. That antenna will be outfitted with the prototype receiver and controlled by prototype software written for the purpose. There will be a correlator to use as an autocorrelator for spectroscopic tests and as a cross correlator when the second prototype antenna arrives at the test site. As described above, the test instrument will be used to evaluate the antenna performance and to verify the performance and compatibility of successive iterations of all the MMA instrumentation. The test interferometer also plays a pivotal role in software development. All this can be done in a facility convenient for the MMA development staff.

The operating staff for the test interferometer will be the initial members of the MMA operations staff. These people will be among the first assigned to the MMA site itself and they will be used both to establish and document operational procedures, and to train additional hires to operations. Once the MMA site construction is in progress and some of these individuals are assigned to that location to initiate on-site operations, the MMA operations will be expanded to include operation of both the test interferometer on the VLA site and to interim MMA operations at the MMA site.

A timely start to the gradual build-up of MMA operations beginning in June of 2001 with the access to a prototype antenna provided by the MMA D&D program is important to the orderly development of MMA operations.

7.2 Construction: Role of MMA Partnerships

Among the deliverables of the MMA Design and Development initiative is an agreed partnership in the array by foreign countries or by U.S. agencies other than the NSF. Partners in the project will have their own ideas as to the structure of the construction project--they will need to be included in the intellectual and financial description of MMA construction--and, owing to this, it is not possible to lay out the entire construction project in detail. Moreover, some crucial aspects of the instrument construction await the design decisions to be made in the next three years of the D&D effort. All this means that one can present an overview of how the construction project could go, understanding that this will need modification as the partnerships and the D&D progresses. Such an overview is given in the Gantt Chart, Table 7.1. Its value is in the illustration it provides for the interrelation between Design and Development, Construction and Operations. Note that the construction work begins promptly at the start of FY2001 (October 2000) and smooths the transition between the D&D activities and the construction efforts task by task.

Two partnership possibilities may have a significant effect on the construction phase planning. These are the possibility of joining the MMA with the Japanese project, the Large Millimeter and Submillimeter Array (LMSA), or with the European Large Southern Array (LSA). Both of these initiatives have considerable support among their respective scientific communities and the leaders of both have expressed interest in discussing how their projects could be joined with the MMA to the benefit of all. Either combination with the MMA, or better, a combination of all three, would provide such a truly powerful imaging instrument. The U.S. community has been supportive of efforts by the MMA staff to secure such a partnership. One barrier to a joint project is the dissimilar antenna diameters considered by the three; the MMA has planned 8 m antennas, the LMSA 10 m antennas, and the LSA 15 m antennas. Recent discussions among the three groups have led to successive compromises on the diameter to the range 10­12 m. The MMA Design and Development antenna design efforts will therefore focus on antennas of 10 m diameter to facilitate a partnership with one or both of these groups. Should the partnership initiatives fail, the MMA construction budget estimates would allow an array of approximately 36 antennas to be built. Such an array could accomplish all the scientific goals projected for an array of forty 8-m antennas, but would do so with nearly fifty percent more collecting area. This subtle change in the baseline MMA planning is therefore an asset to be used to court partnership with the LMSA or LSA and an asset to the sensitivity of the MMA as a stand alone instrument. Progress in securing partnerships for the MMA, as indeed progress in realizing the technology to achieve the capabilities desired of the MMA itself, begins with the efforts outlined in the MMA Design and Development Plan.

TABLE 7.1 PROJECT OVERVIEW GANTT CHART

PDF Format Only - Project Overview Gantt Chart